In my design of a spurgear the root diameter in pinion is less than the base diameter but in the gear the base diameter is less than the root diameter.
Why?
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1I think your question is related to this question – NMech Nov 17 '21 at 15:31
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You are probably undercutting the pinion, likely if it has a low number of teeth. Answer @NMech linked goes into deeper detail. – jko Nov 18 '21 at 13:42