I'm working on a beamer poster template where I need precise control over all margins. I got rid of most, but the mandatory frame environment(1) introduces a 5.69pt(2) which I cannot find(3).
Observe this example:
\documentclass[final,t]{beamer}
\usepackage[orientation=portrait,size=a4]{beamerposter}
\geometry{margin=0pt}%
\begin{document}%
\begin{frame}[t,plain]%
%\vskip-5.69pt% <--- magical vertical space
\begin{pgfpicture}%
\pgfsetlinewidth{1pt}%
\pgfpathmoveto{\pgfpoint{0pt}{0pt}}%
\pgfpathlineto{\pgfpoint{2cm}{0pt}}%
\pgfpathlineto{\pgfpoint{2cm}{-2cm}}%
\pgfusepath{stroke}%
\end{pgfpicture} with frame%
\end{frame}%
\end{document}%
If we build this and zoom in on the top left corner it looks like this:

Now, if we remove the \begin{frame}[t,plain] and \end{frame} we get this:

Note that the thin black frame around the picture is the page border inserted by my pdf viewer.
I have no idea where the distance between the page border and the pdfpicture comes from. How do I get rid of it?
(1) I can omit the frame, but then I run into trouble with \items in itemize environments. TeX then suddenly claims \item to be an undefined control sequence.
(2) That's the overfull-ness of the \hbox reported by latex when I try to insert a minipage of the dimension [\paperheight]{\paperwidth}.
(3) I tried setting virtually every page margin to 0pt to no avail. Also, the official beamer guide does not mention this margin.
beamer: they make my life tricky! – Joseph Wright May 27 '13 at 16:52