As noted by ignasi, the problem is with the font itself:
\documentclass{article}
\begin{document}%
\fboxsep=0pt
\fontfamily{pzc}\selectfont%
\fbox{1}
\end{document}%
Produces this:

Compare above with this:
\documentclass{article}
\begin{document}%
\fboxsep=0pt
%\fontfamily{pzc}\selectfont%
\fbox{1}
\end{document}%

There is always space on left and right of 1. This tells us that standalone is doing good job in cutting the borders and the space left empty is not the border actually.
Hence your best bet will be to use imagemagick. Now the question is making the process automatic. You have two ways: 1. do it from within the .tex file, and 2. use a batch (.bat for windows) file:
From within the .tex file
(Compile this with pdflatex --shell-escape filename.tex) :
\documentclass{article}
\usepackage{filecontents}
\begin{filecontents*}{1.tex}
\PassOptionsToPackage{svgnames,x11names}{xcolor}
\documentclass[tikz,margin=0pt]{standalone}
\begin{document}%
\fontfamily{pzc}\selectfont%
\begin{tikzpicture}%
\node[anchor=base, inner sep=0pt, outer sep=0pt, text=Brown4!30!DarkBlue,scale=50]{1};%
\end{tikzpicture}%
\end{document}%
\end{filecontents*}
%%
%% Produce pdf file
\immediate\write18{pdflatex 1}
%%
%% get png file from pdf
\immediate\write18{convert -density 300 -alpha on 1.pdf 1.png}
%%
%% crop the png file
\immediate\write18{convert -trim 1.png 1-trimmed.png}
%
\begin{document}
See the same folder as this file.
\end{document}

The batch file:
Save the following as a file mytrim.bat:
@ECHO ON
cls
REM ECHO.
REM convert pdf to png
CD /D %~dp0
SET Program="convert.exe"
REM convert pdf to png
for %%A in (.pdf) do %Program% -density 300 -alpha on %%A %%~nA.png
mkdir pngs
REM convert png to trimmed png
for %%A in (.png) do %Program% -trim %%A pngs/%%~nA-trimmed.png
REM delete temporary un-trimmed png files
del *.png
Pause
First produce all numbers in pdf form in a folder. Put mytrim.bat in the same folder and double click on it. A new folder named pngs will be created which would contain trimmed png files.
convert -trim [-density 300|400] in.png out.png– nickpapior Jan 24 '14 at 10:51drawto your node will see that standalone crops it correctly. – Ignasi Jan 24 '14 at 13:16